China has achieved a technological breakthrough that enables the safe aerial transportation of lithium batteries, addressing a long-standing aviation safety challenge while creating new opportunities for global trade. The innovative system successfully completed real-world testing with the transportation of a 250-kilogram power lithium battery from Ezhou Huahu International Airport to Shenzhen, completing the journey in just two hours—an 80% efficiency improvement over traditional ground transportation.
The comprehensive safety solution, developed through a national research initiative under China’s 14th Five-Year Plan, employs a multi-layered protection approach. At its core is a specialized protective casing constructed from advanced materials that provide thermal insulation, flame retardancy, pressure reduction, toxin mitigation, and fire suppression capabilities. According to research leads from Chongqing Jiaotong University, the containment system demonstrated exceptional performance during rigorous testing, preventing flame escape and maintaining surface temperatures below 100°C during battery combustion events.
Complementing the physical protection is an intelligent monitoring system that tracks twelve critical parameters in real-time, including temperature, pressure, and gas levels within the protective equipment. Utilizing AI-driven early warning algorithms, the system can detect subtle abnormalities such as minor gas leaks with remarkable precision. Third-party verification confirms the system’s average response time of 5.38 seconds and an accuracy rate exceeding 96%, providing unprecedented safety assurance.
This advancement comes at a crucial time as China’s lithium battery industry continues its rapid expansion, with total output value surpassing 1.2 trillion yuan ($169.7 billion) in 2024, representing a 24% year-on-year increase. The technology promises to unlock significant economic potential by enabling efficient air transport of lithium batteries, with capacity ranging from 5 to 30 metric tons per flight depending on aircraft specifications.
Industry experts highlight the particular advantage for international markets, where meeting delivery timelines is critical. Currently, over 90% of lithium batteries are transported by land or sea, with only 2-3% utilizing air transport due to safety concerns. This technological breakthrough is poised to transform this landscape, supporting Chinese companies in expanding their global market presence while maintaining the highest safety standards.









